From Intuition
to Real Time Control
ProdActive is an AI enabled platform that actively plans, balances, and controls apparel production in real time.
30%
Productivity Increase
3x
Profit Improvement
50x+
Return on Investment
ProdActive is not another dashboard.
It works with your people, machines, and real constraints.
Real time visibility into workers and processes
See everything that's happening on your shop floor as it happens, not hours or days later.
Instant bottleneck & idle time detection
Identify problems the moment they occur and understand their impact on overall production.
AI driven corrections, not just insights
Get actionable recommendations that you can implement immediately to resolve issues.
Continuous sync across production units
Keep all your production units aligned and working toward the same goals.
Within three months we increased productivity by over 30%. Production finally became predictable.
Achim Bayerl
Owner and CEO of BTB Bulgaria
Three Core Modules. One Integrated System.
ProdActive combines real-time monitoring, AI-driven optimization, and cross-unit coordination to maximize your factory's performance.
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The Shop Floor Manager provides real-time visibility into every operation, worker, and machine across the production line, creating a live digital replica of the workflow. It enables dynamic prioritization and continuous balance of tasks, ensuring smooth flow and preventing bottlenecks before they impact productivity
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The virtual chain manager uses AI to continuously optimize production flow by analyzing real-time and historical data across the entire line. It could automatically, semi-automatically, or fully manually assign and reassign tasks to prevent bottlenecks, outperforming manual decision-making and ensuring consistent peak productivity.
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The virtual unit coordinator synchronizes all production units in real time, ensuring seamless alignment between interdependent processes. It automatically adjusts upstream and downstream activities, reducing delays and eliminating bottlenecks across the entire production flow.
Ready to transform your production?
Schedule a live demo and see ProdActive in action with real production data from 1000+ workers.