Product
Shop Floor Manager
A live, fully transparent view of your entire production line—every worker, machine, and operation visible in real time and always in sync. It provides instant clarity on current performance and early signals of emerging issues, enabling action before productivity drops.
Rapid order setup through pre-configured, production-ready templates
Designed for the shop floor: intuitive, frictionless, and easy to adopt by any user
Live tracking of machines, workers, and locations.
Buffer monitoring to prevent bottlenecks.
Real-time production monitoring for every line.
Real-time corrections prevent bottlenecks with automatic task assignments for workers.
AI-powered algorithm optimizes production lines through historical insights.
Continuous data collection on worker performance.
Virtual Chain Manager
Imagine your best line manager working 24/7—armed with complete real-time data, making optimal decisions in seconds, and anticipating up to 90% of potential imbalances before they occur.
No need to hire, train, or manage additional line managers
Dramatically reduces daily imbalances and production disruptions
Virtual Unit Coordinator
The virtual unit coordinator synchronizes all production units in real time, ensuring seamless alignment between interdependent processes. It automatically adjusts upstream and downstream activities, reducing delays and eliminating bottlenecks across the entire production flow.
Automatically synchronizes all production units to keep workflows aligned in real time
Eliminates cross-unit delays by dynamically adjusting upstream and downstream activities
Synchronizes and aligns all units in real-time.
If a sewing unit advances faster than expected, it automatically adjusts the cutting schedule without the need of human intervention
Within three months we increased productivity by over 30%. Production finally became predictable.
Achim Bayerl
Owner and CEO of BTB Bulgaria
Ready to transform your production?
Schedule a live demo and see ProdActive in action with real production data from 1000+ workers facility.